KAL Energy offers Hydraulic Boosters with Patented Technology consisting of world’s best Hydraulic Cylinders with Axial Piston Pump to save 40% energy. Our Boosters are equipped with IoT enabled controls for remote monitoring & controlling from mobile and our Central Control Room.
KAL CNG Hydraulic Booster compressor is uniquely designed and has been developed with the latest technology which can operate with a wide range of suction pressure without any regulator (Generally, it lies between 30-230 Bar). When the compressor is used as a booster, the system always supplies compressed gas at the correct pressure, assuring the fastest refuelling by maintaining maximum pressure throughout the fueling cycle.
Our Booster compressor is uniquely designed without any cooling water and fully tropicalized to suit Indian conditions for trailer unloading at daughter station applications. The compact design allows for installation in locations with limited space. In addition to the unique air-cooled design, minimum number of rotating equipment, and coolers, ensures zero maintenance and better reliability.
Hydraulic Operation Description with unique design
The Booster is driven hydraulically and the hydraulic pump and controls are chosen from internationally renowned vendors. The hydraulic oil is stored in a tank and is drawn by a variable piston pump powered by an electric motor and alternatively sent, by means of a main distributor to the oil chambers of the intensifying unit. The hydraulic circuit includes all instrumentation for operational safety.
The lavishly designed hydraulic power pack with dedicated oil cooler ensures very low oil temperature with large filtration units for absolutely trouble free operation, even at peak summer of 500C ambient.
KAL has long standing and excellent relationships with approved OEMs of various critical equipment in oil & gas sector worldwide. This relationship is in the form of technology partnership, strategic associations and long-time business partnerships. The strength of procurement speaks about global standards, consistent quality and on-time delivery when it comes to completing projects within the schedule. Timely procurement at optimal cost offers techno commercially competitive solutions to the customers.
We are producing, three models of hydraulic boosters with 22 kW, 30 kW, 37 kW & *55 kW (*On Request) drive rating to cater individual fuelling station requirement.
We have also introduced IoT enabled feature in all our boosters for remote monitoring and it also gives all process parameters online along with the alerts in case of any abnormalities in the machine. In addition, it also reminds the customers for preventive maintenance and even alerts for an un-scheduled oil change.
Unique Advantages of KAL Boosters
- Best-in-class cylinder with differential piston for high efficiency saves 40% energy.
- 2 X Faster Decanting in just 40 minutes (from 230 bar to 30 bar)
- Fully air cooled design and tropicalized to maintain low oil and gas temperature even @ 50C ambient.
- IoT Enabled operating system to monitor remotely on mobile phone
- Intelligent algorithmic programme to decant gas upto 30 Bar without stoppage
- Highly reliable with 100% up time with no maintenance and zero downtime
- Assured overall life cycle cost saving up to 40%
- Aesthetically designed canopy manufactured for efficient cooling and low noise.
All electrical and instruments used comply with all regulations such as PESO, ATEX certification.
Range of CNG & CBG Hydraulic Booster Compressor
| Model | Rating * | Discharge Pressure | Suction Pressure | Flow Rate * |
| KE-AI-22 | 22 KW | 250 Kg/cm2 | 30-230 Kg/cm2 | 400 SCMH |
| KE-AI-30 | 30 KW | 250 Kg/cm2 | 30-230 Kg/cm2 | 500 SCMH |
| KE-AI-37 | 37 KW | 250 Kg/cm2 | 30-230 Kg/cm2 | 600 SCMH |
*Designed to meet customer requirement of flow rate and pressure.