KAL Energy combines the world’s best Compression technology from Global Partners and package engineering expertise to offer the Online CNG & Bio-gas packages and complete fuelling solution in the most simplified format to the world. Having excellent global reputation, we are able to source Bare-shafts from any international Compressor Manufacturer for fuelling applications to meet the Customer specific requirements.
KAL’s packaging facility is optimized for CNG & Process Gas compressor packaging, precise heavy fabrication and process equipment manufacturing. The Plug and play design ensures easy installation, minimum site work and early commissioning.
Our CNG Package offering includes wide range of applications of capacity of 300 SCMH to 3200 SCMH, with suction pressure variation from 0.5 to 65 bar pressure and delivering to 255 bar pressure.
Needless to say the equipment and instruments are chosen from the world’s best for better process reliability and worldwide service availability. While we offer the options of motor and engine driven packages; we are also ready to offer the option of Caterpillar, Waukesha or Cummins engine.
Our standard package consists of compressor, prime over, process coolers, gas recovery tank with blow down system, PLC panels, priority panels, complete set of instruments, fire & gas leak detection system, internal tubing, internal wiring and safety valves.
We have also introduced IoT enabled feature in all our boosters for remote monitoring and it also gives all process parameters online along with the alerts in case of any abnormalities in the machine. In addition, it also reminds the customers for preventive maintenance and even alerts for an un-scheduled oil change.
Key Highlights of our Online CNG Compressor packages
- Robust and Tropicalized design to suit extreme Indian conditions
- IoT Enabled for Remote Monitoring
- Instruments are chosen from internationally renowned vendors
- Aesthetically and lavishly designed canopy for efficient cooling and low noise.
- Energy efficient design with direct coupling
- Low Maintenance and highly reliable
- Complete Product Range (Capacity & Pressure)
Design and Safety Standards
The packages are designed to meet international safety standards. All our packages are equipped with fire, gas detection and CO2 flooding system to ensure complete safety. The systems are built using international engineering standards of ISO, API, ASME and OSHA which are followed thoroughly during the design process.
Design is our strength. Torsion Analysis, Pulsation Study, Thermal Optimization, Piping & Skid stress analysis etc. are performed using the latest and best software. Three modelling ensures compact design with minimum foot print / space requirements and also ensuring adequate accessibility.
Spares & Service
KAL is always fully equipped to offer customer service support 24/7 to meet the client’s requirement. We are now also ready to undertake operation and maintenance contracts for uninterrupted operation of the units. All equipment and instruments are chosen from renowned international manufacturers who have worldwide network for spares and services.
Turnkey Solution
Our turnkey offer with compact design not only gives you a one stop solution but also our technical specification gives a minimum CAPEX and OPEX for the operator.
Our team has more than three decades of experience in CGD and Oil & Gas executing dozens of complex brown field EPC compression projects of reciprocating, centrifugal and screw in record time. We offer a complete simplified solution for fuelling stations with complete turnkey scope of CNG compressor, dispensers, cascades, pre- engineered sheds and all utility support systems with detailed engineering of civil / structural.
While we offer our turnkey solution to our customer worldwide, we are ready to offer a variety of global brands and makes in all equipment and instruments. KAL can provide a complete range of gas compressor for oil & gas as well as any other application.
Range of Online CNG Compressors
| Model | * Capacity (NCMH) | No. of Stages | Prime Mover | ||
| From | Up to | Min | Max | ||
| KE2 – I – 400 | KE2 – I – 3000 | 400 | 3000 | 2 Stages | Engine / Motor |
| KE3 – I – 400 | KE3 – I – 3000 | 400 | 3000 | 3 Stages | Engine / Motor |
| KE4 – I – 400 | KE4 – I – 3000 | 400 | 3000 | 4 Stages | Engine / Motor |
* Capacity may vary depending on actual site conditions and gas composition.